Zenith Rollers

Paper Industry

Based on roller operating conditions, ZENITH manufactures rollers for the paper sector. Large metal rolls (up to 10 metres long, 2 metres in diameter and 50 tonnes WT) are manufactured, covered and serviced using roll technology. Application, chemistry, speed, temperature, pressure, Roll geometry, deflection, balance and coefficient of friction are all factors that influence roll quality. Among our offerings are:

Our Capabilities

Facilities

01

New Core Design & Fabrication

02

Rubber Covering

03

Re-Grinds

04

Core Repair

05

Ultrasonic Test & Balancing Machine

06

Crowning

07

Grooving

08

Engineering Services

09

Extensive Field Support

CAPACITY

We have manufactured rollers up to the following sizes:

Length 8000 mm
Diameter 2000 mm
Weight Up to 30 tonnes

We manufacture more than 100 new rollers per month. And the Roller size accuracy upto 5 microns is maintained. Shore hardness of Rubber & run out standards are properly adhered to for each & every roller.

Paper Rollers

RESEARCH & DEVELOPMENT

Zenith Rollers have met and even exceeded worldwide quality standards, thanks to state-of-the-art R&D. Zeniths R&D’s excellent achievement is based on its unique development of rubber compounds that fulfils the specific criteria of clients function, chemicals in contact, pressure exerted, operating temperature and working conditions.

THIS IS BASED ON TESTS THAT MEET INTERNATIONAL STANDARDS AND CLIENT SPECIFICATIONS, SUCH AS THE OSCILLATING DISC RHEOMETER TEST, TENSILE STRENGTH, ABRASION AND AGEING TESTS.

PAPER MACHINE COMPONENT

Jumbo Press Roll

Technical Specifications

Diameter
800 mm – 1650 mm
Face Length
2000 mm – 8000 mm
Balance Grade
G1, 2.5, 6.3
Shell Material
Cast Iron ENGLJ-300 (ISGEC Make)
End Cover
EN 19, EN 8, IS 2708
Bolt
H.S UNBRAKO

Zenith manufactures complete new roll for various section of Paper Machine such as, Forming, Press, Drying, Coating, Finishing and Reeling Section.